Aerospace Engineer

The Opportunity:

Aerospace Engineer will apply aerospace structural engineering expertise to reliability analysis, component testing, airworthiness documentation, failure investigations, and sustainment optimization. Skills to provide engineering support across Weapons System Integrity Programs (WSIP), Reliability Centered Maintenance (RCM) analysis, corrosion studies, Finite Element Model (FEM) development, subsystem test planning, and obsolescence mitigation efforts to improve Operational Safety, Suitability, and Effectiveness (OSS&E) of aerospace systems.

Join us. The world can’t wait.

You Have:

• 15+ years of experience with aerospace structural engineering supporting commercial and military aircraft and performing RCM and MSG-3 system reliability studies as part of major aircraft sustainment efforts

• Experience in Finite Element Analysis, including static, nonlinear, transient, fatigue, and joint strength analysis supporting component and subsystem evaluations, and failure mode analysis including FMEA, FMECA, fault-tree analysis, and hazard risk assessments supporting aerospace systems

• Experience assessing legacy engineering data, maintenance findings, and structural documentation to support redesign, failure investigations, and life-extension efforts

• Experience developing repair and modification designs with Technical Data Packages, engineering drawings, tolerance evaluations, and detailed structural substantiation

• Experience identifying Reliability, Availability, and Maintainability drivers, maintenance significant items, and mission critical components supporting reliability analysis and RCM updates

• Experience reviewing United States Air Force documentation including OEM drawings, technical manuals, system schematics, and historical maintenance programs and producing engineering reports, test documentation, and analysis packages for government customers

• Ability to map and interpret technical requirements, subsystem documentation, work-unit codes, and maintenance intervals for aerospace integrity programs

• Ability to travel up to 25% of the time

• Secret clearance

• Bachelor's degree in Aerospace Engineering

Nice If You Have:

• Experience supporting overhaul manual updates, Bill of Materials (BOM) evaluations, and Illustrated Parts Breakdown (IPB) development

• Experience performing corrosion mapping, trend analysis, and reviewing fleet environmental exposure data

• Experience applying GD&T including ASME Y14.5 to develop, interpret, and validate aircraft component drawings

• Experience with automation and scripting with skills such as Python, TCL, and Excel to support FEM post-processing and engineering workflows

• Master's degree in Aerospace Engineering

Clearance:

Applicants selected will be subject to a security investigation and may need to meet eligibility requirements for access to classified information; Secret clearance is required.

Compensation

At Booz Allen, we celebrate your contributions, provide you with opportunities and choices, and support your total well-being. Our offerings include health, life, disability, financial, and retirement benefits, as well as paid leave, professional development, tuition assistance, work-life programs, and dependent care. Our recognition awards program acknowledges employees for exceptional performance and superior demonstration of our values. Full-time and part-time employees working at least 20 hours a week on a regular basis are eligible to participate in Booz Allen’s benefit programs. Individuals that do not meet the threshold are only eligible for select offerings, not inclusive of health benefits. We encourage you to learn more about our total benefits by visiting the Resource page on our Careers site and reviewing Our Employee Benefits page.

Salary at Booz Allen is determined by various factors, including but not limited to location, the individual’s particular combination of education, knowledge, skills, competencies, and experience, as well as contract-specific affordability and organizational requirements. The projected compensation range for this position is $86,800.00 to $198,000.00 (annualized USD). The estimate displayed represents the typical salary range for this position and is just one component of Booz Allen’s total compensation package for employees. This posting will close within 90 days from the Posting Date.

Identity Statement

As part of the hiring process, we will ask you to complete an identity verification process that leverages advanced biometrics and artificial intelligence to ensure authenticity and protect against identity fraud. You are expected to be on camera during interviews and assessments. We reserve the right to take your picture to verify your identity and prevent fraud.

Candidate AI Usage Policy

AI is a part of our daily work at Booz Allen, and we are committed to the responsible and ethical use of AI tools. However, we want to ensure a fair candidate process based on your own skills and knowledge. As part of this commitment, the use of artificial intelligence (AI) or other tools to assist with responses during interviews (whether in-person or virtual) is prohibited unless permission is explicitly provided.

Work Model
Our people-first culture prioritizes the benefits of collaboration, whether it occurs in person or virtually. To support engagement and effective communication, employees working virtually are generally expected to have their cameras on during meetings.

• Remote: If this position is listed as remote, there may still be occasions when you are required to work in person at a Booz Allen or customer facility.

• Hybrid: If this position is listed as hybrid, you will be expected to work from a Booz Allen facility frequently, in alignment with leadership expectations and the needs of the role. You may also be required to work from or visit a customer facility.

• Onsite: If this position is listed as onsite, work will primarily be performed at a Booz Allen office or customer facility, where employees will collaborate directly with colleagues and customers as required by the role.

Commitment to Non-Discrimination

All qualified applicants will receive consideration for employment without regard to disability, status as a protected veteran or any other status protected by applicable federal, state, local, or international law.