We are seeking a highly capable Product Design Engineer to join our multidisciplinary product design team. This role is suited to an experienced Industrial Designer or Mechanical Engineer with strong experience working in a variety of industries.

In this role you will be involved in a wide range of design activities as you join our team developing innovative new products. Working closely with our quality, hardware and software teams you will contribute to the full product development lifecycle, driving innovation, conceptual development, detailed technical design, and preparation for manufacture. You will also share this knowledge with the organization more broadly, mentoring junior engineers and designers, and striving to optimize our internal processes.

To apply for this role, you must:

• Submit a portfolio presenting relevant product design work or engineering project experience (both visual and technical).
• Be able to work permanently in the United States.
• Possess a relevant qualification from a reputable education organisation, such as:

• Bachelor of Industrial Design, Product Design or Engineering Design
• Bachelor of Engineering (Mechanical, Mechatronic, Biomedical)

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Who We’re Looking For

• A hands-on, highly detail-oriented designer/engineer who thrives on solving complex mechanical problems.
• Someone with a passion for good design who considers both form and function with equal attention to detail.
• Strong communication skills and the ability to work effectively in a fast-paced, collaborative consultancy environment.
• A proactive mindset with a strong sense of ownership and accountability for design outcomes.

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Key Responsibilities

If successful in this application, your key responsibilities will be:

• Conducting technical research and interpreting applicable standards and regulatory requirements.
• Translating customer needs and user insights into clear design inputs and engineering requirements.
• Developing innovative mechanical solutions, particularly for miniaturized, flexible, or steerable systems.
• Creating and iterating detailed product designs in 3D CAD, from concept through to production-ready definition.
• Designing and executing prototype builds, verification tests, and validation activities.
• Driving design for manufacturability, working closely with suppliers to optimize tooling and production processes.
• Collaborating with cross-functional teams, including electronics, software, and industrial design.
• Liaising with clients, clinical stakeholders, and suppliers to ensure alignment and technical feasibility.
• Producing complete, production-ready documentation, including engineering drawings, specifications, and technical files.

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Core Skills and Experience

The following skills and experience are required for this role:

• Minimum 5 years’ experience working as a mechanical or product design engineer in a product development environment.
• Experience creating design presentations and presenting to internal and external stakeholders.
• Design of complex assemblies involving tight tolerances, moving interfaces, and flexible elements (e.g., shafts, articulation mechanisms, cable-driven systems, or compliant mechanisms)
• Proficiency in 3D CAD (SolidWorks preferred) including advanced surfacing, parametric modelling, and large assembly management.
• Proficiency in analyzing tolerance stacks in complicated assemblies and completing engineered fit calculations.
• Integration of mechanical systems with electronics and/or embedded components, including cable routing, sealing, and packaging within constrained geometries.
• Experience generating and maintaining design documentation for various manufacturing processes, including drawings (ASME Y14.5 GD&T), specifications, BOMs, and technical files.
• Strong collaboration with manufacturers and suppliers, including prototyping vendors, toolmakers, and contract manufacturers.
• Excellent verbal and written communication skills.
• Ability to work independently and as part of a team.

In addition, an ideal candidate will have at least some of the following:

• Experience creating presentation renderings using software such as Keyshot or similar.
• Development and execution of design verification testing (DVT), including fixture design, test method development, and data analysis.
• Detailed design of injection moulded plastic components, including knowledge of draft, shrinkage, tooling constraints, and material flow.
• Hands-on experience with assembly, testing and integration of complicated robotic mechanisms.
• Experience with rapid prototyping techniques.

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Accountabilities and Performance Goals

You will be accountable to:

• The Ingenuity management team and our customers for:

• Performing your work and applying your skills to the highest standard in alignment with our quality management system.
• Delivering project milestones and tasks efficiently and in line with company and project budgets.
• Accurately capturing and accounting for work time to ensure timely billing to customers.
• To Ingenuity and our teams for:

• Bringing a positive and “can do” attitude to work everyday.
• Being an active and helpful participant in each team you form part of and seeing tasks through to completion.
• Learning and sharing new skills which benefit our colleagues and clients.
• Keeping our workplace safe and making it a positive and fun environment to work in.

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Ingenuity Design Group is a leading product development team, full of passionate engineers and designers. At Ingenuity, we are committed to designing innovative products, which lead to the success of our clients and the fulfilment of our team. We do everything with professionalism, integrity, and passion.

We are seeking talented individuals to join our growing multi-disciplinary development team, who are ready to be challenged and nurtured in their careers.

The Ingenuity team provides comprehensive design services to leading US and international companies for a wide range of industries. These include consumer, commercial, industrial, automotive, bio-medical, mining applications and much more.

Being a part of the Ingenuity team presents a unique opportunity for creative and professional engineers to develop and deepen their skills. Our development team spans electronics, embedded, iOS, Android, Linux app, web servers, industrial and mechanical design and more.

Working alongside other experienced designers, Ingenuity supports team development and growth through mentoring, collaboration and training. Ingenuity also fosters an open environment where team members can personally contribute to the company’s development and success.

Our Denver office is located in Golden. We provide workplace flexibility by allowing staff to work from home for part of the week.